Exhaust
Exhaust Installation Step-by-Step
Slip-ons in 1 hour.
Harley-validated
Steps
- Cold engine
- Loosen the muffler clamps
- Remove the rear brackets
- Replace the exhaust gaskets
- Install the new system with exhaust paste
- Tighten progressively in a cross pattern
Safety & cautions
- New exhaust without a tune = lean mixture, burned valve in 3,000 mi
- Above 92 dBA = illegal in CA, EPA stamp required
- Header runs at 1,100°F — heat shields are a must
Average US cost (USD)
- Vance & Hines slip-on pair: $400-650
- Bassani 2-into-1 full system: $900-1,400
- Power Vision 3 tune: $480 + dyno $250
- Heat wrap kit: $40-80
When to see a mechanic
- Excessive pops & bangs = very lean mixture (dangerous)
- Header flange leak = torque it up and replace the gasket
Quick questions
Does a slip-on need a tune?
Technically yes. Slip-ons shift backpressure enough to need new AFR mapping.
Louder exhaust = more power?
Myth. Sound ≠ flow. Internal design matters more than dB.
Where to dig deeper
- Vance & Hines
- Bassani Xhaust
- S&S Cycle Mk45