Electrical
Electrical

Stator — Common Failure

When the stator needs replacing.

Harley-validated

Test

  • Resistance between AC phases: ~0.2Ω
  • Grounded check: infinite
  • AC output at 2000 RPM: 18-20V per phase
  • Failure = battery doesn't charge even with a new regulator

Safety & cautions

  • Always disconnect NEGATIVE first, positive last when reconnecting
  • AGM battery short = explosion (hydrogen gas)
  • Use a CAT III multimeter, always OEM-rated fuses

Average US cost (USD)

  • Yuasa H-D AGM battery: $180-260
  • Battery Tender Plus charger: $55
  • Stator (Touring): $280-450 + $300 labor
  • Voltage regulator: $180-340

When to see a mechanic

  • Charging voltage below 13.6V at 3,000 rpm = stator/reg
  • Starter clicks but won't crank even with a new battery
  • ABS, ECM, or TSM codes that won't clear

Quick questions

How long does the battery last?
3-5 years on a Battery Tender. 1-2 years without.
Can I use a lithium battery?
Yes, Antigravity or Shorai — saves 10 lb, but needs a compatible regulator and care in the cold.

Where to dig deeper

  • Yuasa OEM
  • Antigravity Batteries
  • Cyclepedia wiring diagrams

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